Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been developed with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest functionality whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or with no shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are made feasible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine style.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specifications and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The effective and reliable best performer is available in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc teeth according to Ever-Power. For customers, this means higher toothing quality and precision in addition to even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input rate: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by top quality and robust functionality by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are primarily made with Ever-Power spiral gearing providing a noiseless, steady and efficient procedure.
Type EP is the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for tranny of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes can be supplied with up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and may end up being fitted with a engine flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and will be supplied in a hygienic edition with a lubricant authorized for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a need for special shafts or flanges, we’ve great experience in adapting gearboxes – actually in smaller numbers – or in designing special gearboxes for instance with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the distinctions in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture facilities for straight bevel gears have become rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior in conditions of noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each have differing teeth designs, and presently most gears utilize the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing information and assistance for your specific software, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as for example ATEX or for use in the meals industry
Different corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to permit lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut style.
Spiral bevel gears are made for applications that require high rate and high torque power. They are able to help cut customer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced risk of overheating. Curved the teeth and deeper traction between those the teeth ensures greater asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. One’s teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.
Ever-Power – The high performance bevel gearbox