ep

December 13, 2019

Helical-worm gearmotors
Due to their design and from being combined with a helical worm gear motor helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you anticipate a drive alternative to impress you with its high level of performance and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP for you. These could be implemented individually in the modular program. In this manner, they offer you an enormous range of sizes, equipment ratios and motor sizes.
However, their greatest strength is definitely their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly actually hear.
The overall concept also offers you a lot more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations instead of single helical-worm gear models. This is one way you save additional energy in the procedure of your systems and are able to noticeably reduce ongoing working costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with a wide variety of AC motors. Furthermore, you can freely configure all the relevant properties. In this way, you can effectively utilize all the benefits offered by this mixture of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving time and money with this selection and project planning. It is because our modular system enables a multitude of combination options for gear systems and motors. You can therefore reduce operating costs, count on an extended service life and benefit from simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional sturdiness and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be utilized in every industrial sector and customized to individual torque and quickness requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel materials with unique lubricants, optimized form, this powerful electric motor achieves high degrees of performance and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and higher torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges offer a wide variety of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Continues contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors established new specifications for reliability, effectiveness and economy with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly style provides for easy integration today and a truly future proof option. The EP gear motor offers total versatility in mounting choices includes shaft, base, encounter, and flange solutions. The engine terminal box can be mounted in substitute positions rotated in 90º steps around the engine frame providing for unparalleled integration opportunities.
EP gear motors adhere to North American and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total remedy for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose proof,and can be utilized outdoors or in wet and dusty conditions without the use of additional enclosures. Full rated output is available at the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique mixture of optimized worm wheel materials with unique lubricants and optimized shape, this powerful geared electric motor achieves high levels of performance and torque. The reduced contour design helps it be suitable for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The usage of state of the artwork helical and worm equipment combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR is definitely functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All systems shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All devices adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced option for the standard jobs anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the motor shaft. This integrated small design is an essential factor for the high accuracy and the extraordinary stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision ground. The worm tires are made from unique wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal design. The housings are made from high quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with tough walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG