Ever-power has the expertise and technical features to manufactures pulleys that are created for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we will be in a position to produce it regardless of what size, materials or fine detail required. Furthermore to aid with your tasks Ever-power can produce a prototype in addition to any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You may also design your very own pulley model using our customized 3D Model Configurator . Download your model or submit it for a free quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard metal for all share pulleys and most custom pulleys. However, there are a variety of other materials and completed such as metal or hard anodized aluminum that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to make your customized pulleys with the quickest turnaround amount of time in the industry. Watch our Materials and Finishes
We offer pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We are able to also manufacture pulleys utilizing a variety of other components such as steel, bronze, plastic, aluminium, and brass.
We provide assistance through the style phase of consumer orders, to greatly help our customers obtain the most affordable and efficient pulley or sheave design.
We utilize the latest inspection devices that helps us to keep up quality throughout the production process.
Steel and Alloy Steel
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Custom Made Pulleys
High Production Robotic Machining
Reverse Engineering / Prototype Creation
About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a complete host of points that the majority of manufacturers can’t afford; things like particular tooling, manufacturing, and processes. These special extras had a need to create custom parts mean a protracted lead time and, eventually, increased prices.
For a lot of companies, creating customized parts is handled in exactly in this manner. At Torque Transmissions, nevertheless, we have a different way of handling customized parts that makes better feeling for our business and for our customers businesses.
At Torque Tranny we use a PULL production procedure. Pull-through production is seen as a smaller sized batches, quick responses to customer demands, and smooth product flow. This type of production is an exemplory case of lean production and is the key reason why we’re able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold bottom system to make exclusive mold tooling, which outcomes in an exceedingly quick set up
Customer’s due date places the purchase in the production schedule
Once an order is started it moves through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization since the products are produced when they are ordered. This enables us to provide products which will meet a customer’s needs, rather than offering standard items that may not meet the needs of a customer or get the job done 100%.