bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and definitely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input acceleration: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with even higher ratios. Input part planetary stage in four sizes, suitable for any engine desired. Outside spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. speed Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Electric motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also essentially possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only little profile coverage could be understood with gearwheels with straight or helical tooth, this bevel gearbox operates quietly and has less transmittable torque than additional bevel gear tooth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel equipment stage is usually noticed with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total insurance, but are already more expensive to produce than bevel gears with directly or helical teeth due to their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one side due to the intersecting axes. Particularly when it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special interest must be paid to the program life of the bearing. Also, unlike worm gearboxes, self-locking can’t be realized in bevel gearboxes. When a right angle gearbox is needed, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Reduce torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum style feature and latest technology of enhancing the geometrical precision of the gear the teeth profile with the group of experienced specialists. We certainly are a leading Bevel Planetary Gearbox producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an interior toothed Ring Equipment to which are set 3 World mounted on the Planet carrier engaging also with the Sun Gear (Pinion) and reduced Result velocity is taken through World Carrier and Ring Equipment is remain stationary. Output shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The mixture of surface gears and precision equipment components ensures performance efficiency and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as single, dual or triple stage design. This allows overall tranny ratios from i = 3:1 to i = 512:1 to end up being recognized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for almost all applications and numerous options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and even running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of the compact gear models is based upon precise analyses using FEM techniques, which means functionality, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
Numerous variants ensures maximum adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery instances for standard variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional elements available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who have products complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material managing, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy efficiency, low noise, long provider life, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary gear units are offered in high capacity ranges with proven Ever-Power quality. Ready obtainable sizes guarantee not merely a sizable torque spectrum but also something range that delivers you with multiple options. Make the most of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly advanced drive and gear device solutions. Our standard item range already includes solutions for a big number of specific requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Apparatus, Mining, and Metal industries.